Hi-CON Technocast Pvt. Ltd. is a long-term partner for investment casting and finished components, using advanced technology, modern facilities, and proven methods to deliver them with quality, consistency, on-time deliveries, and competitive prices. Since 2003, the company has evolved from a foundry into a comprehensive manufacturing solution provider, offering one-stop supplies of duly machined and treated, ready-to-use investment castings and sub-assemblies.
Hi-CON Technocast: Your Business Partner Forever
Redefining Manufacturing Excellence Through Innovation and Partnership
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When industrial pump programs demand high-efficiency components, when automotive leaders require zero-defect consistency, and when offshore platforms target years of service life, certified processes provide confidence where failure is not an option. End-to-end accountability streamlines procurement and reduces risk across the full lifecycle.
Investment Casting: Solution for Manufacturing Complex Precision Parts
This means faster sampling, elimination of unnecessary machining, predictable quality, and reliable, on-time deliveries. Request a DFM review to apply the process to a specific component.
Tooling & DFM
CAD/CAM and CNC tooling with design-for-casting reviews build in tolerances and surface-finish quality at the die stage, enabling right-first-time sampling and repeatable precision.
Wax Injection
Replica wax patterns are made by wax injection into hardened steel or aluminium dies (or by rapid prototyping patterns), with shrinkage allowances ensuring dimensional accuracy in the final casting.
Pattern Assembly
Wax patterns are attached to a central sprue to form a tree; gates and runners are engineered for efficient, defect-resistant metal flow and high throughput.
Shell Building
The wax assembly is dipped in ceramic slurry and stuccoed in controlled cycles to build a rigid 5–12 mm ceramic shell, maintaining dimensional fidelity at high pouring temperatures.
Dewaxing & Preheat (Sintered)
Wax is removed via autoclave or furnace, and shells are then preheated, leaving clean, accurate cavities that reduce defects and improve metal fill.
Melting & Pouring
Induction melting of stainless steel, carbon steel, and nickel/special alloys is followed by gravity pouring into preheated shells to produce sound, consistent castings.
Fettling & Grit Blasting
Castings are separated from grids (assembly) by gas cutting, and then feeder pads are removed from castings by machining or belt grinding. Thereafter they are grit blasted to remove surface impurities.
Heat Treatment & Finishing
Mechanical properties are optimized through annealing, normalizing, or solution treatment; post-casting operations like machining and surface treatments are done to achieve final specifications.
Inspection & Certification
Spectro analysis, hardness, tensile, and impact testing on test bars, NDT (X-ray, MPI, DPI), along with dimensional verification (CMM), validate internal soundness and tolerances, supported by full heat traceability and compliance documentation.
Hi-CON's Manufacturing Excellence: Integrated Solutions Under One Roof
Advanced Engineering & Simulation
A comprehensive software suite delivers casting simulation, flow analysis, and thermal modeling, enhanced with AI to evaluate wider parameter sets. This predictive approach enables defect prevention and high first-time-right rates for superior manufacturing outcomes.
3D Modeling & Rapid Prototyping
3D modeling with rapid prototyping capabilities enables faster product development without tooling investment, accelerating time-to-market for critical components through design validation and optimization.
Investment Casting Excellence
Process control and setup optimized to achieve superior surface finish and dimensional accuracy meeting VDG P690 Type D1 and D2 standards for critical applications. Robotic shelling systems ensure consistent quality while fast-drying systems reduce coating cycles to 2-3 days for enhanced productivity.
Inventory Management & VMI Systems
ERP-integrated production monitoring, complete heat traceability, and Kanban systems support agreed service levels. Vendor Managed Inventory (VMI) programs maintain optimal stock while reducing inventory costs.
Precision Machining & Surface Treatments
CNC turning, VMC with 4th axis, horizontal machining centers, and multitasking capabilities deliver precision finishing with Cpk >1.67. Scalable capacity adapts to project requirements.
Component Assembly
Complete assembly capabilities providing “one-stop” solutions, eliminating multiple supplier coordination while reducing part count and potential failure points through integrated manufacturing approach.
Supply Chain Management
Comprehensive coordination from raw materials to finished assemblies optimizes lead times while maintaining quality consistency throughout the process.
Sustainability Leadership
With 5 MW renewable capacity and up to 84% green power utilization, operations maintain environmental responsibility through active resource monitoring and waste reduction initiatives.
Customer Success Stories: Partnership That Delivers Results
These partnerships demonstrate our commitment to engineering collaboration from design concept through production scale-up, risk mitigation through simulation and right process control validation before tooling investment, and supply chain stability with comprehensive support ensuring manufacturing success.
”Global Industrial Automation Leader: “We appreciate Hi-CON’s attention and efforts so far. We are pleased with the progress and everything we’ve seen to date. We are committed to continuing our relationship with Hi-CON, based on the strong results we’ve seen and your continued support and attention."
”Submersible Pump Manufacturing Leader: “We are happy with the Hi-CON stage because of the surface finish of the parts. The very smooth surface finish helped reduce the horsepower requirements needed to operate the pump. The surface finish from other vendors is not as good.”
Sustainability & Environmental Leadership: Responsible Manufacturing Excellence
Hi-CON leads India’s foundry industry in environmental stewardship through comprehensive sustainability initiatives combining renewable energy leadership with resource optimization and community engagement.
Renewable Energy Leadership
Our 5MW renewable energy capacity combining wind and solar generation achieves a minimum of 65% green power usage in phase 1, significantly reducing carbon footprint while maintaining manufacturing excellence and competitive cost structures.
Resource Management Excellence
Active monitoring systems track natural resource usage with continuous waste reduction initiatives. Circular economy principles guide operations with up to 75% material waste reduction through near-net-shape casting precision and advanced simulation technology.
Environmental Compliance
EcoVadis sustainability rating and REACH, RoHS compliance demonstrate environmental and safety responsibility across supply chain operations. CBAM alignment preparation ensures seamless integration with European carbon border adjustments.
Social Responsibility
Healthcare support through hospital equipment donations, PM Cares Fund contributions, blood donation drives, and yearly planned CSR activities that give back to nature and communities beyond profit margins.
Export Excellence Recognition
Three Star Export House status by Government of India reflects 70% export business experience serving 22+ countries with consistent environmental standards and sustainable manufacturing practices.
Global Certifications & Quality Standards Excellence
Quality Management
ISO 9001:2015 and IATF 16949:2016 certifications provide systematic quality assurance and automotive industry compliance with continuous improvement processes.
Pressure Equipment
PED 2014/68/EU, AD 2000-Merkblatt W0, and NORSOK M-650 Edition 4 approvals enable pressure vessel and oil & gas applications in demanding European and offshore environments.
Environmental Management
ISO 14001:2015 and ISO 45001:2018 certifications demonstrate commitment to environmental responsibility and workplace safety management across all manufacturing operations.
Industrial Standards
IBR-1950 certification enables boiler and pressure vessel manufacturing for Indian industrial applications with complete regulatory compliance and safety assurance.
Marine Industry
DNV GL (Ships) approval ensures offshore platform compatibility and marine equipment compliance with international maritime safety and performance standards.
Your Manufacturing Partner: From Concept to Delivery
Design Consultation
Unbiased consultation assisting in new product development, design optimization, material selection, and manufacturing method selection ensuring superior results and cost-effective solutions.
Simulation-Driven Development
Advanced engineering and simulation technology eliminates trial-and-error approaches, ensuring first-time-right success and reduced development timelines.
Complete Manufacturing Solutions
One-stop solutions from investment casting through precision machining, surface treatments, testing, and assembly under single-source responsibility.
Quality Assurance
Comprehensive in-house testing facilities and international certifications ensuring compliance with customer specifications and global standards across all applications.
Supply Chain Excellence
ERP-integrated production monitoring, complete traceability, and flexible inventory management systems adapted to customer requirements and delivery schedules.
Global Support
International shipping capabilities with comprehensive Incoterms support (EXW, FOB, DAP, CIF) and technical support ensuring seamless integration into global supply chains.
Ready to Experience Hi-CON Excellence?
Hi-CON Technocast stands ready to transform your engineering challenges into manufacturing success. Contact us today to discover how our comprehensive capabilities, advanced simulation technology, and partnership-driven approach can deliver the precision, quality, and reliability your applications demand.
Your Business Partner Forever – where innovation meets manufacturing excellence to create solutions that exceed expectations and drive competitive advantage across global markets.